Basic Info.
Processing Object
Animal Feather
Processing Technics
Mixing-before-Crushing
Screen Mesh
With Screen Mesh
Grinding Equipment Type
Feed Hammer Mill
Pellet Mill Type
Screw Granulator
Bulking Machine Type
Twin Screw Bulking Machine
Expanding Method
Wet Expansion
Applicable Materials Shape
Pie
Capacity
500kg/Batch-500mt/Batch
Product Description
Process theory:Raw materials through the belt conveyor to second platform of high temperature curing tank, equipment on heating pressure,Make the material, fully mixing , down into powder material, the material humidity about 30% - 35%,The aging, and the material through the screw conveyor into steam drying machine inside; Material fully dry achieve drying requirements; Dry material through the screw conveyer conveying to rotary cooler inside,Make the material fully cooling screening, the material temperature of room temperature; Larger particles through the powder Mill grinding, the packing.
Waste gas processing system adopts the vacuum dry cooling device, the exhaust gas cooling into waste water, save resources, reduce water waste, residual gas again through the spray processing, to achieve zero discharge standard.
1,Material conveying
BY01 Belt convery 500X6500
Specification:LWH(7000X600X600mm)
Motive power:motor P=2.2kw
Construction
Hullδ=3mm,all made of stainless steel SUS304
Make material be transported to the high temperature hydrolysis tank;
Belt made by 4layer nylon line;
2,Material hydrolysis processing
BY02 High temperature hydrolysis tank Φ1400X3600 Spesication:LWH(5400X1600X2200mm)
Motive power:motor P=30kw
Constryction
Spindle made of Seamless steel tubeΦ325×20,Texture made by carbon steel material production 45#,Filled with steam, increase equipment heat exchange area Tank uniform layout mixing tooth made of material wear Q345R(Manganese plate);Inner barrel body made of wear-resisting steel 16MnR ,Thicknessδinner=16mm;jacketed using material Q235B carbon steel,Thickness δouter=12mm;Flange thickness δ=60mm,Head thicknessδ=16mm;
Equipment using external jacketed type structure,inside and outside layer spacing<=60mm;
Deceleration machine adopts hard tooth surface ZSY 250 reducer;
Discharge way:one side discharge;
Drive the V belt drive;
Heat preservation:Using aluminum silicate,Insulation plate made of stainless steel
SUS430,thicknessδ=1.0mm;
Bearing:Double liediao heart learing 3526,Thrust bearing 8326;
Gas consumption:450kg/h;
Hydrophobic device:With rotating joint and stainless steel hose.
3,Hydrolysis of material delivery
BY03 Screw conveyer Φ250X5000
Specification:LWH(5500X300X300mm)
Motive power:motor P=3kw
Construction
Hullδ=3mm,Helical bladeδ=4mm,all made of SUS304 stainless steel;
Spindle made of seamless steel tubeΦ76X8,material carbon steel;
Take hydrolyzed material conveying to steam drying machines;
Quantity:1set
BY04 Screw conveyer Φ250X4500
Specification:LWH(5000X300X300mm)
Motive power:motor P=2.2kw
Construction
Hullδ=3mm,helical bladeδ=4mm,all made of stainless steel SUS304;Take steam drying machine inside material conveying to rotary cooler inside.;
Conveying cooling material;
4,Mterial drying process
BY05S Φ1200X6000
Spesication:LWH(6800X1400X2100mm)
Motive power:Constant speed motor P=22kw
Construction
Spindle made of seamless steel tubeΦ325×20,material Q235B,Filled with steam, increase equipment heat exchange area
The dryer cylinder inner made of material 16MnR,Thickness of plateδ=14mm, jacketed made of carbon steel Q235B,thickness of plateδ=10mm;
coiler made of seamless steel tube Φ76×6,material Q235B,3 ring structure;
Tank heating pipe between the plate,made of wear-resisting Q345(manganese plate),thickness of plateδ=8mm,promote material uniform move forward
Reducer casing made of ZLY224;
Drying machine cover made of stainless steel SUS304,δ=2.5mm;
Heat preservation:made of aluminum silicate,insulation made of stainless steel SUS430,thicknessδ=0.7mm;
Bearing:double liediao heart bearing 3528,Thrust bearing 8328;
Steam:Working pressure 0.7MPa(164ºC);
Gas consumption:850kg/h;
Hydrophobic device:With rotating joint and stainless steel hose emission spindle and outer jacket in Condensate; Accessories: instrument valve, internal and external work pressure gauge, etc
5,Material cooling screening treatment
BY06 Rotary cooler YF900
Specification:LWH(5000X1000X1800mm)
Motive power:Variable frequency motor P=2.2kw
Construction
Support made of material Q235B, material contact material part adopts stainless steel SUS304 material production, δ=4mm;
To material for cooling, screening, divided into two stage discharge;
By using two section structure, forepart cooling, posterior segment screening effect;
Configuration precipitator,material is stainless steel SUS304;Stainless steel induced draft fan,power:2.2kw;
6,Exhaust gas cooling treatment
High temperature curing tank waste gas treatment
BY07 Vacuum drying equipment Φ700
Specification:LWH(800X800X4000mm)
Construction
Main body cover by SUS304,δ=5mm;
Cooling pipe made of Φ32×2.5 and SUS304;
Quantity:1set
7,BY08 SK-3 Water-ring vacuum pump
Power:P=5.5kw;
Steam drier waste gas treatment
BY09 Capture device Φ600X1500 quantity :1Set;
All made of stainless steel SUS304,δ=2.5mm;
BY10Stainless steel induced draft fan Y6-41 quantity: 1 set,Power:P=5.5kw;
BY11Spray tower Φ1200X3500
Specification:LWH(4000X3000X2000mm)
Construction
Main body cover made of SUS304,δ=4mm;
Configuration spray pump,power =1.5kw;
8,Eletrical control system
BY12 Electric control cabinet
Construction
Electrical components using Chinese famous brand, reliable performance;
Electric control box belt running lamp;
Electric control box adopts after the doors open, testing and maintenance convenient;
Equipment failure, immediately alarm, equipment stop running;
Not including main control cabinet;
9,Other things
BY12 Equipment interconnect line
Complete set of equipment connection pipe: steam pipe, steam trap water pipe;
Workshop internal spillover steam all use stainless steel SUS304 drainage cover, centralized treatment;
Complete set of equipment guardrail escalator, connection foundation,
Steam pipe heat preservation processing;
Electrical control cabinet and equipment dynamic connection wire cable;
Electric wire electric cable series tube and support frame;
Equipment installation supporting tools (not including gas cutting and welding machine tools such as);